Road to Sublimation Success: More About Sublimation Printing (1)

Road to Sublimation Success: More About Sublimation Printing (1) - GetWin Industrial Co., LTD

dye sublimation printing

Why is dye-sublimation transfer special? The dye-sublimation process is a flexible technology that allows engravers, screen printers, sign makers, embroiderers, pad printers, photographers and artists to add thousands of high-value, personalized, full-color photo-quality products to their existing product offerings.
To do sublimation, we need three pieces of equipment: computer, printer and heat press. Using an inkjet printer loaded with dye-sub ink, a transfer is produced by printing a computer graphic onto dye sublimation paper. This printed transfer is then secured to the substrate, placed into a heat press, and pressed at the proper time and temperature.
Substrates must have three characteristics:

(1) must be made of, or coated with, an oil-loving molecule like polyester (as opposed to a water-loving molecule like cotton);

(2) must be white or light colored;

(3) must be able to handle the 400° F heat. During this heating process, the dyes on the paper turn into a gas and enter into the pores of the coating or fabric. Once time is up, we separate the paper from the substrate and allow it to cool, trapping the sublimation dyes within the coating or fabric. The result is high-value personalized/customized products that can be produced in minutes at a low cost.

dye sublimation printing
Sublimation Paper
The MS-JP7 is a roll paper printer with an excellent built-in paper take-up system (generally an option with other printers). Cut sheet paper fans shouldn’t worry though—the printer’s built-in horizontal paper cutter allows you to have ultimate control of the transfer length whether you are printing individual transfers or using an optional software RIP to gang up multiple transfers or print jobs.
Although I’ve only mentioned the 24.8-inch roll paper so far, common desktop widths can also be used, including 17-, 11-, and 8.5-inch rolls. Keep in mind that maximum print speeds are achieved by using the widest paper. Wider paper allows the print head to drive at interstate speeds while narrower paper causes the print head to do a lot of stop and start city driving. 

dye sublimation printing
Officially, we call sublimation paper “high release paper.” The paper “lets go” of the printed ink as it turns into a gas. In order to have a great transfer, the ideal release paper must have three characteristics: (1) keep the printed dots sharp; (2) handle 400° F heat well; and (3) release almost all of the printed ink. I recommend two papers that provide exceptional results. For soft substrates, glass and SubliSlate, I recommend TexPrint XP because it does the best job of releasing the ink. For hard substrates such as ChromaLuxe aluminum, I suggest DyeTrans SPP paper because it provides the ultimate in detail and stability while also providing excellent release characteristics.


Contact Us

Website: www.ink-sublimation.com
TEL: 86-025-83228884
FAX: 86-025-83228894
Email: sales@ink-sublimation.com

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